Digital Twin: More To Eye Than Simulation

  • 3 mins read
  • 11th Oct,2021

Imagine you are the CEO of a manufacturing company. Wouldn't it be great if you could see everything that's happening at your plants in real-time while you're seated at your desk? A decade back, this would have sounded too good to be real. However, Digital Twin technology makes it possible. With this cutting-edge technology, you can create digital replicas of any product or object- they could be factories, cars, massive container ships and even cities.  Luxury carmaker Audi creates digital replicas of its high-end models. Elon Musk controlled Tesla makes digital twin of every car that it rolls out. A virtual clone of any product or person, is digital twin just simulation? Or is there more to explore when you stitch the real with the virtual?

Digital Twin By CSM Technologies


How It Is Beyond Simulation

A simulation replicates what could happen to a product, but a digital twin replicates what is happening to an actual product in the real world. To illustrate, Boeing, which integrated digital twin into production and design, could improve the quality of some parts by 40 per cent. The applications of simulations are primarily limited to design and, at best offline optimization. On the contrary, digital twins are used for the entire design-execute-change-decommission lifecycle in real-time. Using cutting-edge technologies like the Internet of Things (IoT), Virtual Reality (VR) and Augmented Reality (AR), digital twin monitors the object and shares the data dynamically between the virtual and real products.


What's Driving Digital Twin?

The Global Digital Twin Market size is expected to reach $63. 5 billion by 2027, rising at a growth of 41. 7 per cent CAGR over 2020. The digital twin technology is penetrating due to the increasing adoption of Industry 4.0 practices focused on automation to fuel growth. Moreover, the rising adoption of IoT (Internet of Things) with 41 billion+ connected devices to be operational by 2025 is a spur as digital twin enables optimal functioning of IoT devices.


The Use Cases- They Grow Beyond Boundaries…

What you thought to be incredible only a few years back is believable today with digital twining. Nasdaq listed Hexagon has begun offering digital twins of entire cities as off-the-shelf products. It has already captured Munich, Cologne, Vienna, Milan, Amsterdam, Stockholm, Tokyo, Dallas, New York, Stuttgart and Frankfurt. Just ponder how replicating this technology for India's 100-odd Smart Cities can help urban development authorities deliver more efficient citizen service.


But, There Are Challenges To Navigate…

The deployment of any cutting-edge technology has its share of challenges. A critical challenge in building digital twins lies in accurately transforming data from one file format to another. Plus, you have predictable concerns about cost, security, privacy, and integration. As we move on, the digital twin will make it possible to mimic or simulate every object or process. This possibility raises key questions: Do we need to build digital replicas for every system or workflow? Isn't it going for a technology overkill to solve business problems?

Digital Twin By Priyadarshi Nanu Pany, CEO of CSM Technologies


Still…Benefits Outgrow Concerns.

Knowing its disruptive potential, no agile and future-ready enterprise can ignore the digital twin. More so, because of its incontestable benefits:

  • Powers strategic decisions through models that predict future use cases based on pre-defined scenarios
  • Implementing a digital twin enables permanent monitoring
  • Adopting a digital twin needs a common data source, and this spurs companies to reset their data collection and analysis models.
  • Decisions can be automated based on insights from digital twins


The Future- Building Cognitive Digital Twins

Digital twins are becoming an essential part of the Industry 4.0 culture, right from Smart City planning to healthcare. Advances in edge computing and pervasive network technologies like 5G, supporting streaming data make it possible to interconnect these twins. A disruptive application for the future could be cognitive digital twins, promising to take us beyond human intuition to design and refine future machines. With this application, machines can be individually customized, ridding us of the one size-fit all model. The moment is now- to take a call on not what we build but for whom we do.


The article was first published on Priyadarshi Nanu Pany's Medium Handle.

Priyadarshi Pany


More Blog Posts from Priyadarshi Pany

Open Source ERP - 3 MINS READ

Four-Day Week- Productivity Hack Or New Normal @Workplace?

Digital service - 2 MINS READ

Freshworks' Success Should Spur Indian Start-Ups To Ring Bells, Globally

CSM Editorial - 2 MINS READ

Plugging Skill Gap Can Calm the Scramble for Tech Hiring

Emerging Technologies - 3 MINS READ

Data Lake- Unlocking the Power of Data for Business Transformation

Land & Industry - 3 MINS READ

Tackling Equitable Growth Challenge with Seamless CSR Monitoring

Digital Transformation - 2 MINS READ

Does 'Digital First' mean 'Digital Only'?

Mines & Minerals - 2 MINS READ

Why Multi-Modal Mine Logistics Needs Digital Disruption

CSM Editorial - 3 MINS READ

How This Frenzied Tech Hiring Can Hurt India’s Global Edge

GovTech Solution - 3 MINS READ

Why Governments Need Unified Social Registry for Beneficiary Targeting

Mines & Minerals - 3 MINS READ

How Automation Can Ease Grant of Mineral Concessions

Most Viewed Blog Posts

Emerging Technologies - 3 MINS READ

Artificial Intelligence : The future is here

Emerging Technologies - 2 MINS READ

e-Governance: Adopting Agile Methodology

Digital service - 3 MINS READ

PWA - The Time Ahead For The Web

Healthcare - 3 MINS READ

Making the Right Use of Data Power in the Challenging Times of Pandemic

Digital service - 2 MINS READ

Freshworks' Success Should Spur Indian Start-Ups To Ring Bells, Globally

Mines & Minerals - 2 MINS READ

Why Multi-Modal Mine Logistics Needs Digital Disruption

GovTech Solution - 3 MINS READ

Why Governments Need Unified Social Registry for Beneficiary Targeting

Agriculture - 3 MINS READ

Emerging Technologies Can Future-Proof The Farm-To-Fork Chain

Education - 3 MINS READ

How Digital First Strategy Creates Delight in Admissions

Agriculture - 4 MINS READ

How Early Warning System Delights Farmers and Promises Food Security

CSM Technologies

Subscribe to our newsletter

If you choose to provide us with your e-mail address and/or other (indirect) personally identifiable information, we will only use such information to send you our newsletter